Design & Production
From initial concept to finished garment
DPJ International combines UK-based design and product-development support with dedicated garment manufacturing through KAD Moda in Mumbai.
Our UK and Mumbai teams work together throughout development, sampling, production, quality control and delivery. This integrated approach gives clients a clear production route, direct accountability and greater visibility over every order.
We manufacture men’s and ladies’ woven, jersey and embroidered garments for established retailers, independent brands and businesses developing new product categories.
UK-based design and product development
Our UK office provides more than account management and order coordination.
We work with clients during the design and development stages, helping to turn initial ideas into commercially viable, production-ready garments.
You can approach us with:
- A technical pack
- A reference garment
- A sketch or illustration
- A mood board
- Fabric inspiration
- An early collection concept
- Or leave us to design the concept entirely
Depending on the requirements of the project, our support can include garment and range development, fabric and trim direction, construction recommendations, technical specification support, fit comments and development against a target price.
By involving our production team early, we can consider cost, construction, fabric sourcing and manufacturing practicality while the garment is still being developed.
This helps reduce unnecessary sampling, identify potential production issues earlier and create products that are suitable for both the intended customer and bulk manufacturing.
Dedicated manufacturing through KAD Moda
Every DPJ International order is manufactured through KAD Moda, our dedicated garment production operation in Mumbai.
KAD Moda manufactures exclusively for DPJ International, while DPJ International places its garment production exclusively through KAD Moda.
This gives our UK and Mumbai teams direct visibility over development and manufacturing. Clients do not have to manage separate agents, sourcing businesses or unrelated third-party factories.
There is one production route and one accountable team from initial development through to final delivery.
Our development and production process
Initial brief
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We begin by understanding the garment, target customer, intended quantity, target price and required delivery date.
Our UK team reviews the brief and works with the Mumbai team to assess fabric, construction, detailing and manufacturing requirements.
Where a complete technical pack is not available, we can help develop the information needed to begin sampling.
Fabric and trim sourcing
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We source fabrics and trims according to the required appearance, quality, performance and target price.
This can include:
- Woven and jersey fabrics
- Buttons, zips and fastenings
- Linings and interlinings
- Labels and care labels
- Embroidery materials
- Packaging and presentation requirements
Fabric availability and supplier minimums can affect garment quantities and lead times. These factors are reviewed as early as possible so that realistic options can be presented before production begins.
Sampling and fit development
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Sampling allows the fit, fabric, construction, detailing and overall appearance of the garment to be reviewed before bulk manufacturing.
Our UK team coordinates feedback with the client and communicates comments directly to the development team in Mumbai.
Depending on the project, sampling can include development samples, fit samples, size sets and pre-production samples.
Revisions are reviewed and agreed before the style moves into bulk production.
Costing and production planning
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Once the garment specification is sufficiently developed, we review the expected production cost and manufacturing requirements.
The team considers:
- Fabric and trim consumption
- Garment construction
- Embroidery or embellishment
- Order quantity
- Colour requirements
- Packing instructions
- Production timing
Before bulk manufacturing begins, the approved sample, measurements, materials, quantities and production details are confirmed.
Cutting and manufacturing
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Following approval, fabric is prepared and cut according to the agreed garment specification.
The garments then move through stitching, assembly and any required embroidery, printing, washing or additional processes.
Because KAD Moda is dedicated to DPJ International production, our teams have direct visibility over production planning and order progress.
Key updates can be communicated through the UK office, giving clients one consistent point of contact throughout the order.
Quality control
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Quality is monitored throughout production rather than being assessed only when the garments are complete.
Checks can include:
- Fabric and trim consistency
- Garment construction
- Stitching and seam quality
- Measurements and tolerances
- Embroidery and garment detailing
- Pressing and finishing
- Labels and packaging
- Final quantities and carton details
Monitoring production at different stages allows potential issues to be identified and corrected before they affect the wider order.
Finishing, packing and delivery
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Completed garments are pressed, finished, inspected and packed according to the agreed requirements.
Packing details, labels, presentation and carton instructions are confirmed before the order is prepared for dispatch.
Our UK team remains the client’s commercial point of contact through to final delivery.
Key takeaways
Transparency. Flexibility. Ethical Manufacturing.
Greater production visibility
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DPJ International established its dedicated Mumbai operation after experiencing the limitations of relying on external manufacturers.
That experience shaped the way we work today.
Our integrated structure gives the UK team a direct connection to the people developing and manufacturing each garment. It reduces the number of parties involved and creates clearer responsibility for quality, communication and delivery.
Clients know where their garments are being made, who is responsible for their production and how the order is progressing.
Flexible minimum quantities
We understand that not every collection requires large production volumes.
Our manufacturing model is designed to support relatively low minimum order quantities, making it possible for clients to test new styles, introduce smaller collections and manage stock commitments more carefully.
Minimum quantities depend on factors including:
- Fabric supplier minimums
- Garment construction
- Number of colours
- Trims and embellishments
- Number of styles
- Production method
We review each enquiry individually and explain any fabric or production constraints before development proceeds.
Sampling and bulk lead times
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Sampling and production times vary according to garment complexity, fabric availability, order size and the number of development stages required.
At the beginning of each project, we assess the brief and provide a realistic development and production schedule.
This allows clients to plan around achievable timelines rather than relying on standard lead times that may not reflect the requirements of the garment.
Responsible manufacturing
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KAD Moda undergoes an annual Sedex four-pillar social compliance audit covering:
- Labour standards
- Health and safety
- Environmental performance
- Business ethics
We believe responsible working practices, transparent communication and consistent quality are essential to building dependable, long-term manufacturing relationships.
One team throughout the production journey
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From UK-based design support to dedicated manufacturing in Mumbai, DPJ International provides one connected service throughout the garment-production process.
Our clients benefit from:
- One accountable team from concept to delivery
- UK-based design and development support
- Dedicated production through KAD Moda
- Greater manufacturing visibility
- Relatively low minimum order quantities
- Responsive sampling and development
- Direct communication through the UK office
- Quality control throughout production



FAQ
Production Questions
Answers to common questions from fashion businesses exploring manufacturing with DPJ International Ltd.